Rela AI is an industrial IoT platform using agentic AI to autonomously diagnose equipment failures, coordinate maintenance technicians via WhatsApp, and generate work orders automatically. It replaces reactive maintenance with ISO 13374 condition monitoring, ISA 18.2 alarm management, and a unified CMMS — reducing unplanned downtime by up to 40%.
Built on Industrial Standards
Unplanned downtime costs manufacturers $253M per plant per year according to Siemens and Deloitte. Root causes are scattered alarms without centralized management, reactive maintenance that costs 3–9x more than planned interventions, and lack of real-time condition monitoring across production equipment.
The Cost of Reactive Maintenance
Unplanned downtime costs manufacturers $253M/plant/year
Scattered Alarm Systems
Critical alarms buried in SCADA, email, and spreadsheets. Without unified alarm management, operators miss 30% of high-priority events — leading to unplanned downtime and safety incidents.
Reactive Maintenance Costs 3-9x More
Without condition monitoring and predictive maintenance, you are replacing parts on schedule — or after failure. Both waste money. Reactive repairs cost 3-9x more than planned interventions.
No Single Source of Truth
Work orders in one system, sensor data in another, maintenance history in a spreadsheet. Without a unified CMMS, your team wastes hours searching for information that should be instant.
Rela AI replaces this chaos with a unified industrial IoT platform — from sensor data to work order to WhatsApp notification.
Todo en una sola plataforma
Desde la detección de anomalías hasta la orden de trabajo cerrada — sin cambiar de herramienta.
Visibilidad total de tus operaciones industriales
Monitor en tiempo real de activos, alarmas activas, KPIs de mantenimiento y estado de órdenes de trabajo. Un solo panel para tu equipo completo.
Predictive Maintenance in Action
A compressor shows early signs of failure. Your AI agent handles it.
Condition monitoring detects anomaly
Vibration sensor on compressor C-12 exceeds threshold. The AI agent identifies pattern consistent with stage 2 pressure fault — 72 hours before expected failure.
AI diagnoses and creates work order
Queries the C-12 maintenance manual, identifies fault code E47, and automatically generates a CMMS work order with diagnostic details, recommended parts, and repair procedure.
Technician dispatched via WhatsApp
Assigns the nearest certified technician, sends work order details and repair procedure via WhatsApp, and notifies the supervisor by email with a PDF incident report.
Maintenance completed, records updated
Technician confirms completion via WhatsApp. Work order closed, maintenance history updated, MTBF/MTTR metrics recorded. Zero unplanned downtime.
72-hour advance warning. Zero unplanned downtime. Zero spreadsheets. Fully automated predictive maintenance.
Rela AI combines six industrial maintenance modules: predictive maintenance with remaining useful life (RUL) estimation, ISA 18.2-compliant alarm management, AI visual inspections, automated compliance reports, CMMS work order management, and real-time WhatsApp notifications for field technicians.
Capabilities
Predictive maintenance capabilities
Six core modules that work independently or together. The agentic AI decides what to deploy based on the equipment condition and operational context.
Predictive Maintenance
Predict equipment failures before they happen. AI analyzes sensor data to estimate remaining useful life (RUL), recommend maintenance actions, and prevent unplanned downtime.
Alarm Management
ISA 18.2 compliant alarm handling with intelligent prioritization, deduplication, auto-escalation, and automatic alarm-to-work-order conversion. Never miss a critical event again.
Visual Inspections & LOTO
AI-assisted visual inspections with photo evidence, digital checklists, and LOTO (Lock Out/Tag Out) safety compliance tracking — all managed through WhatsApp or the dashboard.
AI-Generated Reports
Automated maintenance reports in PDF and Excel — incident summaries, shift reports, equipment history, and compliance documentation — generated instantly by the AI agent.
Work Orders & Parts
Full CMMS work order lifecycle: creation, assignment, tracking, and closure. Integrated parts inventory management with automatic reorder alerts and maintenance scheduling.
WhatsApp & Email Notifications
Multi-channel alerting for critical events: WhatsApp messages, email, and dashboard notifications. Technicians receive work orders and alarm escalations in real-time.
Industries
Predictive maintenance for every industrial sector
Manufacturing
Compressor fails at 2 AM. Your AI agent handles it. Monitor production line equipment, track OEE, predict motor and conveyor failures, and reduce unplanned downtime across your manufacturing floor.
Oil & Gas
Pipeline pressure spike. Instant containment. Remote asset monitoring for offshore platforms, pipeline networks, and refineries. AI condition monitoring with real-time WhatsApp alerts for field technicians.
Mining & Metals
Haul truck vibration anomaly at 3 AM. Work order generated automatically. Vibration analysis and condition monitoring for crushers, conveyors, haul trucks, and grinding mills in harsh environments.
Food & Beverage
Refrigeration unit drifts above HACCP threshold. Alert sent before product is compromised. Temperature monitoring, HACCP compliance tracking, and predictive maintenance for packaging and processing lines.
Platform Architecture
Four layers of industrial intelligence
Rela AI is an agentic AI platform built for industrial maintenance. From raw sensor data to work order completion, four integrated layers cover the full predictive maintenance lifecycle.
AI-Powered Maintenance Agents
WhatsApp & email — your 24/7 maintenance coordinator
AI-Powered Maintenance Agents
WhatsApp & email — your 24/7 maintenance coordinator
Operators and technicians interact with agentic AI agents via WhatsApp or email — from the field, the control room, or anywhere. No app install required.
Alarm Management & Rules Engine
ISA 18.2 compliant alarm handling with auto-escalation
Alarm Management & Rules Engine
ISA 18.2 compliant alarm handling with auto-escalation
Ingest alarms from SCADA, DCS, and IoT sensors. Prioritize, deduplicate, and route to the right technician — with automatic escalation when response times are exceeded.
Condition Monitoring & Diagnostics
ISO 13374 L1-L6: from raw sensor data to AI advisories
Condition Monitoring & Diagnostics
ISO 13374 L1-L6: from raw sensor data to AI advisories
Collect vibration, temperature, pressure, and current data. AI analyzes trends, predicts remaining useful life (RUL), and generates diagnostic advisories before equipment fails.
CMMS & Work Order Management
Preventive, predictive & condition-based maintenance in one system
CMMS & Work Order Management
Preventive, predictive & condition-based maintenance in one system
AI automatically generates work orders from alarm events and condition monitoring alerts. Track parts inventory, schedule maintenance windows, and measure MTBF/MTTR — all in one CMMS.
Industrial Infrastructure
Built for real industrial environments
Production-grade industrial IoT platform with the protocols, security, and compliance that manufacturing operations demand.
OPC-UA, MQTT & HTTP
Connect SCADA, DCS, PLCs, ERP, and CMMS via OPC-UA, MQTT, Modbus, or REST API. Native support for industrial sensor protocols and condition monitoring data ingestion.
ISO 13374 & ISA 18.2
Condition monitoring following ISO 13374 (L1-L6). Alarm management per ISA 18.2 guidelines. Standards-based predictive maintenance and alarm lifecycle management.
Enterprise Security
Isolated data per organization. JWT + API keys. Encrypted in transit. GDPR compliant. SOC 2 ready. No cross-tenant access between plants.
API-First Architecture
Full CMMS and condition monitoring functionality exposed via documented REST API. Integrate Rela AI into your existing industrial stack without vendor lock-in.
Testimonials
What Industrial Teams Say About Us
“Rela AI reduced our unplanned downtime by 35% in the first quarter. The WhatsApp alerts completely changed how our technicians respond to equipment issues.”
Carlos Mendoza
Plant Manager, Manufacturing
“We consolidated 5 disconnected systems into one platform. The alarm management alone saves us 100+ hours per month on manual triage.”
María Rodríguez
Reliability Engineer, Energy
“The ISO 13374 compliance was a game changer for our audit requirements. Having condition monitoring and CMMS in one tool simplified everything.”
Paolo Bianchi
Maintenance Director, Automotive
40%
Average downtime reduction
3x
Faster alarm response
5 min
From signup to first alert
Ready to Eliminate Unplanned Downtime?
Join manufacturers who reduced downtime by 40% with AI-powered predictive maintenance and alarm management. Start your free trial in 5 minutes.